Lead Process Engineer (Mining Process Plants - Design) - Isando

SUMMARY:
The role will require the Lead Engineer to oversee, guide and develop solutions in all areas of the design of process plants across various systems, unit operations and process equipment. Specific tasks may include the development of process engineering deliverables; solutions to infield problems; and involvement in the execution and commissioning of these solutions.

POSITION INFO:
Chemical Engineering, Metallurgical Engineering or Mineral Processing Degree.
Registered as a professional engineer – Pr Eng.

• Minimum of 10 years’ experience of which minimum 2 years as a Lead Engineer
• Extensive design, commissioning and/or operational experience of minerals processing equipment (comminution, flotation, DMS, gravity separation, screening, thickening and filtration)
• Experience in scoping and management of metallurgical test work programs (bench scale, pilot scale, on-site testing)
• Experience in modelling of minerals processing equipment and systems
• Strong client focus.
• Ability to lead Process Engineering Team on a project, within the allocated budget and schedule, including mentoring and guidance of junior colleagues and professional interaction with other project disciplines
• Ability to manage individuals to attain quality, cost and scheduled objectives

• Perform process engineering tasks on Minerals Processing projects, in a variety of commodities
• Operate with full competence and independence in the execution of all design calculations, design criteria, in the compilation and execution of equipment lists and calculations.
• Develop new criteria/calculations where required, maintaining high levels of accuracy. Provide frequent training, guidance and supervision to junior colleagues.
• Actively engage with clients to understand project requirements
• Process scope definition and technology selection
• Define the process design criteria
• Define the process block flow diagram and unit operations
• Compilation of Process Flow Diagrams, along with associated mass and energy balance calculations
• Undertake trade off studies to resolve options
• Identify, scope and manage process test work (on site or laboratory based)
• Conduct capacity analysis for existing plants
• Select the equipment for projects
• Carry out engineering design calculations and equipment sizing calculations
• Prepare specifications of process attributes for equipment, through compilation of process datasheets (or process input to general datasheets).
• Compilation of Process Description
• Design of the process control logic adhering to appropriate safety standards, and documentation into Functional Descriptions
• Display full competence and independence in the compilation of P&IDs and all levels of control philosophies.
• Ensure process specifications portray the appropriate information and design intent and review of equipment bids
• Liaising with other discipline engineers to ensure designs conform to process requirements
• Contribute to hazard studies
• Compile operating cost estimates including estimation of consumables, labour, maintenance materials and power
• Provide input to capital cost estimates
• Prepare well written project reports
• Play a lead role in site commissioning of new equipment and process systems
• Participate in the preparation of proposals and other business development initiatives.

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