SUMMARY:
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POSITION INFO:
Job Purpose:
- To obtain excellence in the layout facilities and Lean manufacturing
Reporting to: Plant Manager
Engineering Department
Requirements for Applicants Educational:
• National Diploma in Industrial Engineering
Experiential:
• Minimum 3 Years’ experience in a similar role
• Able to read CAD Drawings
• QA experience would be advantageous
Key Performance Areas Associated Tasks
Lean:
• Train Lean Modules
• Implement Lean in all factories:
• 5S
• Std. Work
• Quick Changeover
• Kanban
• Constraints Management
• TPM
• Visual management
• VSM (Value stream mapping)
• Roll throughput yield (First time right) / Rework reduction
OEE:
• Drive specific action items to improve OEE / OPR
• Develop and implement headcount management tools to accurately predict the no. of heads that labour needs to be flexed by, or the expected overtime requirement due to excessive orders.
• Develop and implement Capacity planning tools
• Drive Live OEE and MRP reporting systems
CI / Innovation:
• Leading and facilitating continuous improvement efforts by directing relevant staff.
• Training and improving continuous improvement staff to meet required KPI’s.
• Research new equipment technology & promote innovation.
• Coordinate Kaizen improvement initiatives at plant level
• Champion problem solving activities b.m.o. 6 Sigma
• Define and implement MES (Manufacturing Execution Systems)
Projects:
• Track and facilitate timely completion of project deliverables
• Promote optimum facility layout
• Create FMEA templates to increase comprehensiveness and reduce compilation time
• Coordinate the integration of the operational plans with engineering systems to ensure maximum plant availability according to organisational objectives
• Collaborate with the relevant stakeholders regarding technical issues to ensure effective integration with existing application of technology
• Review and advise on engineering design progress and status according to the project plan and project objectives
Continuous improvement:
• Monitors continuous improvements and makes suggestions to maximise production output
BBP:
• Assist Operation Manager to define BBP (Best Business Practice) criteria.
• Systemize the collection and reporting of BBP data
• Use BBP info to leverage the implementation of a specific plants best practice in the other plants. E.g., Implementation of PE’s ability to use cheaper chemicals in the Rosslyn plant.
Quality:
• Create Control Plan templates to increase comprehensiveness of Control Plan and reduce new project control plan compilation time.
• Actively participate in the reduction of COPQ (Cost of Poor Quality)
• Auditing - Analyse audit reports/result in terms of repeated deficiencies, reviewing with Process Owners
NB! This job is now closed. You can apply for other jobs by uploading your CV.
