Mechanical Foreman

SUMMARY:
Mechanical Foreman

POSITION INFO:

Job Overview

The Mechanical Foreman is a critical leadership role responsible for managing mechanical personnel, maintenance operations, and ensuring plant reliability and operational continuity within a chrome plant environment. The incumbent will be responsible for maintaining high standards of equipment performance, safety, and operational efficiency.

Key Responsibilities

Leadership and Personnel Management

• Lead, guide, and supervise a team of mechanical personnel.
• Develop and implement team performance improvement strategies.
• Conduct regular performance evaluations and provide constructive feedback.
• Coordinate and schedule workforce activities to optimize plant operations.
• Mentor and train junior mechanical staff to enhance their technical skills.

Maintenance and Equipment Management

• Oversee comprehensive plant maintenance activities.
• Ensure equipment reliability and maximize plant availability.
• Develop and implement preventive and predictive maintenance programs.
• Conduct regular equipment inspections and assess maintenance requirements.
• Manage and prioritize maintenance work orders.
• Coordinate equipment repairs and replacement strategies.
• Investigate and resolve mechanical equipment failures.
• Maintain accurate maintenance records and documentation.

Operational Efficiency and Cost Management

• Implement cost-effective maintenance strategies.
• Optimize resource allocation and minimize operational downtime.
• Monitor and control maintenance expenditures.
• Develop and manage maintenance budgets.
• Identify opportunities for process improvements and equipment upgrades.

Safety and Compliance

• Ensure strict adherence to safety policies, procedures, and regulatory statutes.
• Implement and enforce safety protocols within the mechanical department.
• Conduct regular safety training and risk assessments.
• Investigate and report safety incidents.
• Maintain compliance with industry and regulatory standards.

Technical and Administrative Duties

• Prepare comprehensive maintenance reports.
• Analyze equipment performance data.
• Participate in plant management meetings.
• Collaborate with other departments to ensure seamless operations.
• Manage inventory of spare parts and maintenance supplies.
• Utilize computerized maintenance management systems (CMMS).

Qualifications and Requirements

• Grade 12 (Matric) Certificate.
• National Diploma in Engineering Studies (N3).
• Trade Certificate in Fitting.
• Foreman or Supervisory Skills Certificate (Advantageous).

Experience

• Minimum of 5-10 years in a Chrome Plant environment.
• Minimum of 5-10 years experience as a Mechanical Foreman.
• Proven track record of successful maintenance management.

Skills and Competencies

• Strong leadership and people management skills.
• Excellent technical knowledge of mechanical systems.
• Advanced problem-solving capabilities.
• Effective communication skills.
• Proficiency in maintenance management software.
• Strong analytical and decision-making abilities.
• Ability to work under pressure.
• Attention to detail.

Additional Requirements

• Valid Driver''s License.
• Physical fitness to perform plant walkdowns and inspections.
• Willingness to work shifts and be on-call when required.

Working Conditions

• Industrial plant environment.
• Potential exposure to noise, heat, and mechanical hazards.
• Required to wear personal protective equipment (PPE).
• Shift work may be required.
• Standing, walking, and physical activity throughout the workday.

Performance Metrics

• Equipment reliability and availability.
• Maintenance cost management.
• Team performance and development.
• Safety incident rates.
• Compliance with regulatory standards.

 

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